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Project on Battery Pack Designing of 2-Wheeler

Project – Design of Battery Pack for 2 Wheeled Battery-Operated vehicles.

 

Objective – To design a battery pack of 3kWh for 2 Wheeled battery-operated vehicles, as per requirement matrix provided below.

 

Parameter Value
Motor Peak Power (kW) 6 kW
Motor Rated Power (kW) 3 kW
Battery Capacity (kWH) 3.5 kWh
Battery Size 1000*400*180 mm
Battery Voltage 72 V

 

Design of Battery Pack for 2 Wheeled Battery-Operated vehicles

CAD model is as follows –

  1. NMC Cell model – 18650

2. Base Plate considering 20 series and 17 parallel

3. Top Plate considering 20 series and 17 parallel

4.Battery Box-

5.Box Top cover

6.Cell Connector

7.End Cell Connector

8.BMS from-GrabCad model

Assembled Model

1. Cell arranged in series & parallel

2.Cell with Connector attached

3. Cell package in Battery box

4. BMS Model placed in Battetry Pack

5.Battery Pack Assembled Model

6.Section View

Drawing file

1.Battery Pack Assembly

2. NMC Cell

3.Top plate for Cell Packaging

4.Base Plate for Cell Packaging

5.Battery Pack Box

6.End Cell Connector

7.Cell Connector

8.Top Plate of Battery Box