EV Battery Pack Design

About the Program

Learn Introduction to Cells and Battery Pack, Battery Pack Design, Cell Packing and Arrangement, Battery Safety Designs, Battery Pack Balancing, Battery Connectors, Battery Testing, Range Calculation accompanied with various recent case studies to attain the challenges set by the EV industries with Personalized Industry Mentorship, Career Guidance, and Placement Assistance and much more.

Personalised Mentorship

Get mentored by an experienced EV Industry expert and receive personalised feedback calls for better career guidance.

Globally Valid Certificate

Get a Globally valid certificate and enter your workplace with confidence and assert yourself as a subject matter expert.

Student Support

Student support available 09 AM to 07 PM IST via email or call and get a response within 2 working hours.

Specialized EV Battery Pack Design

Certified by ASDC

Complete all the courses successfully to obtain the certification from ASDC.

• Globally Recognized Certificate

• Recommended program by SMEV, MSME and 17 + Automotive Industries.


Case Studies

Spot Welding vs Laser Welding

There are two major methods for combining cylindrical cells – spot welding and laser welding. Spot welding although cheaper has its own demerits, in this case, a study we understand the extent to which spot welding might affect cell life.

Swappable Battery Pack

The battery pack is used for providing the energy to drive. The battery pack recharge time is a major concern among consumers and manufacturers alike. To solve these various alternatives have been introduced such as – battery swapping. In this, we talk about the feasibility of swapping and design challenges.

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About EV Battery Pack Design Program

What portion of the vehicle cost is battery pack cost? For an average passenger vehicle, the battery pack covers almost 40% of the cost of the vehicle. Thus if somehow we are able to reduce the EV Battery pack size or the cost of it, then we may have a cheaper product. The issue over here is that – if we reduce battery pack size then it will reduce the range too, but if we change the cells and opt for cheaper ones then it may lead to safety concerns or performance deterioration.

In this course, we will be taking a look at similar problems, and try to understand the various parameters affecting the cell selection, sorting, EV Battery pack design, cell configuration, battery pack stability, etc, and design an optimized battery pack for a given range.

In this course, we will calculate the range of the vehicle given, and decide the cell configuration and arrangement. Selection of cells based on form factor, cell chemistry, range, powertrain requirements. This will lead to the design of battery packs and various regulations in place for battery pack testing.

Program Outcomes


Self Balancing for pack


Cell Sorting


Types of cells based on chemistry and shape.


Cell parameters and data sheet


Type of welding


Range calculation


Cell Characteristics for charge and discharge

ISIEINDIA Instructors

Learn from leading Industry oriented trainer, faculty and leaders

Our Expert Work At

Top companies from all around the world


Where our Alumni Work

Payment Offers

Now, pay your course fees in installments at no cost EMI available at Credit cards following banks

Introduction to Lithium-Ion Cells

What is a Lithium-Ion Cell?
00:14:44 hr
Types of Lithium-Ion Cells
00:22:16 hr
Popular cell chemistry in India and their applications
00:10:23 hr
How a Lithium-Ion Cell made?
00:09:13 hr

Characteristics of a Lithium-Ion Cell

Cell Capacity
00:39:05 hr
Cell Voltage
00:52:02 hr
Cell Internal Resistance
00:10:39 hr
Cell State of Charge (SoC)
00:28:32 hr
Cell State of Health (SoH)
00:11:12 hr
Energy Density
00:43:36 hr

Lithium-Ion Cell Operation

Storage Conditions
00:09:02 hr
Operating Conditions
00:41:02 hr
Charging Rate
00:48:31 hr
Discharging Rate
00:20:27 hr
Cycle Life
00:38:34 hr

Introduction to Battery Pack

Components of a Battery Pack
01:22:15 hr
Battery Pack Arrangement
01:12:00 hr
Component Selection
00:39:47 hr

Battery Pack Testing

Performance Testing
Safety Testing

Battery Pack Design

Process of making a battery pack with illustration
Ideal Design Techniques

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Enrolled: 33 students
Duration: 1 Month
Lectures: 22
Video: 20+ Hours
Level: Intermediate