Executive PG Program in EV Design, Testing and Crash Worthy

A comprehensive EV course on EV Design, Testing and Crash Worthy that gives you exposure to various computational tools for EV Applications. This EV technology course is highly recommended for working professionals.

Next Cohort Starts: 31st January 2024

Eligibility: Minimum 1 Year of Experience

Book a Class, for Free

    Tools Covered 

    Get Placement In

    09 Months Live + Online Classes

    Learn through online lectures delivered by our Top Ranked Faculty (after working hours)

    04 Projects

    Become future ready by applying what you will learn and built industrial projects.

    ISIEINDIA Certificate

    Earn a Executive PG Certificate in Electric Vehicle from ISIEINDIA - Ranked #1 in Education.

    Placement Assistances

    Get ahead in your career with our online, state of the art, placement assistances program.

    Placement Highlights

    Electric Vehicle Course-07


    Participating Companies

    Electric Vehicle Course-09

    6.9 LPA

    Average CTC

    Electric Vehicle Course-08

    30 LPA

    Highest CTC

    Electric Vehicle Course-10

    60 %

    Average Salary Hike

    Top Skills You Will Learn

    Selection & Design of Powertrain, Battery, Motor Modelling & Controller, BMS & BTMS, Understanding of Aerodynamics, EV Control Methods, EV Charging and Homologation and Testing

    Who Is This Programme For?

    Working Professional, who are looking to skill themselves

    Job Opportunities

    Battery Pack Engineers, Vehicle Dynamics Engineers, CAE Analyst, Homologation Engineers, Quality Engineers, Design Engineers, Project Engineers, Simulation and Testing Engineers, Motor Design Engineers, BMS Application Engineers.

    Minimum Eligibility

    Minimum 1 Year of Experience, No technical experience required.

    Join the Electric Vehicle industry

    By 2026, IDC predicts Electric Vehicle and cognitive computing spending will reach $52.2 billion. Electric Vehicle is one of the hottest professions.

    Electric Vehicle Course-10


    Annual Job Growth By 2026

    Electric Vehicle Course-07

    50 M

    Expected New Jobs By 2030

    Electric Vehicle Course-09

    Rs. 3.5L - 12L

    Average Annual Salary

    Source: IESA Report

    Source: IVCA-EY-Induslaw Report

    Source: Glassdoor

    Still have Questions?

    Talk to our Experts…

    Executive PG Program in EV Design, Testing and Crash Worthy

    Certified by NSDC

    Complete all the courses successfully to obtain the certification from NSDC, supported by SMEV

    • Earn a PG Degree in EV Engineering

    • Widely recognized and valued programmed in EV Engineering

    EV Design, Testing and Crash Worthy-12

    Case Studies

    EV Architecture

    Fixed motors can deliver better performance, but will result in more weight due to the gearbox. The in-wheel motor will have less losses and reduce weight but would be costlier. Which motor to choose? Which architecture should we go for?

    Battery Placement in EV

    The electric vehicle has brought a major change in the way vehicles are being designed. Unlike IC Engine, the NVH requirement is less as well. The placement of the battery pack has also affected the way panels are designed.

    EV Market Impact

    The EV market has grown the most despite the COVID-19 situation in the past year. In this, we take a look at the various parameters affecting the EV market and how the government and manufacturers have joined hands to promote EV.

    Battery Charging vs Battery Swapping

    When it comes to EV design, it is really important to know which way to choose, battery swapping or charging as it will alter the design.


    Best-in-class content by leading faculty and industry leaders in the form of videos, cases and projects

    ISIEINDIA Instructors

    Learn from leading Industry oriented trainer, faculty and leaders

    Our Expert Work At

    Top companies from all around the world

    Where our Alumni Work


    Best-in-class content by leading faculty and industry leaders in the form of videos, cases and projects, assignments and live sessions


    Content Hours Available


    Industry Projects


    Case Study


    Tools Covered

    MODULE 1 - Powertrain Design and Selection

    History of Electric Vehicles – Coming of EV in 19th Century

    Golden Era of EV

    Coming of New Era in EV

    EV Market and Sales

    Components, Trends and Growth

    HEV Architecture – Parallel Hybrid

    Series Hybrid

    Series Parallel

    Fuel Cell EV

    Selection on Motors, their Size and Types – Motors


    Hub Motor

    Battery Performance Index 

    Introduction to Powertrain

    Vehicle Coordinate System

    Powertrain Equation

    Aerodynamics and Its Calculation – Drag Equation

    Drag Coefficient

    Drag Calculation

    Tire Construction and Specification

    Wheel Rolling without Slipping

    Wheel Dynamics ROLL vs SLIP vs SKID

    Contact Patch

    Hysteresis Loss

    Tyre Parameters

    Powertrain calculation for 2W – Calculating Parameters

    Power Calculation

    Motor and Torque Calculation – Torque Calculation

    Gearbox Selection

    Motor Characteristics

    Motor Types and Design – PE and Motor Control

    Basic Understanding of Motor

    SRM Motor

    Introduction of BLDC Motor

    Control Principles

    Motor for EV

    Regenerative Braking

    Motor Control

    Motor Control Quadrant

    AC Motor Control

    Asynchronous vs Synchronous Motor

    Introduction to Motor Modelling and Design

    Motor Geometry

    Add Winding and Material

    Simulating E Magnetics

    Model Based Simulation – Calculate for Vehicle Energy Consumption – Introduction

    Motor Geometry

    Add Winding and Material

    MODULE 2 - Electric Vehicle Safety and Crashworthiness

    Basic of FEA

    Introduction to HyperMesh

    Introduction to Hypermesh – Hypermesh UI

    Introduction to Hypermesh – 1 D Meshing

    2D Meshing – Intro

    2D Meshing – Car Door Handle Meshing

    2D Meshing – BIW Arm Meshing

    2D Meshing – LH Inboard Cross Member

    Introduction to LS-Prepost

    Create a LS-DYNA input deck for Front Bumper Impact

    LS-DYNA input deck for a ball impacting a plate

    Rear under Run Protection Device of Heavy Vehicle

    Modal Analysis

    Composite Material Analysis

    Explicit Analysis

    Vehicle Crash Safety

    Occupant Injury Criteria

    Regulations and Global NCAP

    Linear Vs Non Linear

    Static Vs Dynamic

    Seatbelt Anchorage Test

    CG and Seatbelt Component Analysis

    Post Processing of Seatbelt Anchorage Test

    Luggage Retention and H1H2 Tests in Seat

    Head Impact Analysis

    MODULE 3 - Design Aerodynamics

    What is CFD?

    Why CFD?

    CFD Process

    CFD Pre Requisites

    Introduction to Fluid Dynamics – Basics of Flow

    Basic Terminologies

    Introduction to Aerodynamics – Aerodynamics Equation

    Area and Drag Coefficient

    Area Calculation

    Approximation Method

    Intro FEM

    FEM Processed Geometry Types

    2D Simulation Geometry

    2D Simulation Meshing

    Solver Setup

    2D Simulation Results

    Finding Drag Coefficient

    3D Process

    3D Geometry

    MODULE 4 - Energy Storage System

    History of Battery pack

    Types of energy storage system

    Why Li-Ion Cells

    Lithium Cells Working

    Battery Terminologies

    Lithium Chemistry

    Cell Types – Form Factors

    Lithium Cell Materials

    Lithium Cell Failures

    OCV and SOC of Cell

    Linear Polarization

    Finding RC Values

    Hysteresis Voltage

    Enhanced Self Correcting Model

    Cell Testing and Coulombic Efficiency

    Temperature and OCV

    Dynamic Testing

    Model Simulation

    Battery Size Calculation – Energy Consumption Calculation

    Calculating Battery Pack Size

    Battery Pack Capacity and Voltage – Cell Load Characteristics

    Battery Pack Capacity and Voltage

    Cell to Cell Bonding – Nickel Strip Selection

    Bus Bar Bonding

    Tab Bonding

    Cell to Cell Gap

    Spot Welding vs Laser Welding

    Battery Safety – Performance Design and Safety Layer

    Safety Layer Design

    Battery Modelling – Cell Assembly Model

    Battery Case Design Principles

    Battery Case Design – Model

    Battery Pack – Component Packaging

    Why BMS

    BMS Functionality

    Sensing Voltage

    Sensing Current

    Sensing Temperature

    High Voltage Contactor

    Isolation Circuit

    Thermal Control

    SOC of Cell

    Energy and Power of Cell

    Battery Pack Simulation – OCV and SOC of Cell

    Linear Polarization

    Finding RC Values

    Hysteresis Voltage

    Enhanced Self Correcting Model

    Cell Testing and Coulombic Efficiency

    Temperature and OCV

    Matlab Cell Model – Simulation

    Data Based Cell Simulation

    Physics based Model

    Simulating EV

    Simulating constant power and voltage

    Battery Simulation

    Introduction to BTMS – What is BTMS?

    Types of BTMS

    Types of BTMS

    Thermal Loading – Heat vs Temperature

    Cell Heat Map (1C and 3C)

    Heat Management – Thermal Paste Cooling

    Phase Changing Material

    Heat Exchanger

    Thermal Modelling – Preliminary Definitions

    Microscale Thermal Model

    Boundary Condition

    Peltier Coefficient

    Transfer of Heat at Boundaries

    Change in Parameter Values

    Gradient Transfer Fnc

    Heat Generation Terms

    Irreversible Heat Generation

    Joule Heating

    Heat Flux Terms

    MODULE 5 - Homologation and Testing

    Classification of Vehicle – Vehicle Categories

    BOV vs EV

    Vehicle Regulations – CMVR 1989 and AIS Committee



    Whole Vehicle Type Approval

    Homologation Criteria – Homologation for Export

    Type of Test Tracks

    Hardware in Loop (HIL)

    Driving Cycle

    CMVR Physical Verification

    Tire Depth

    Vehicle Weight

    Horn Installation

    Rear View Mirror

    Tell Tales Test

    External Projection

    Wheel Guard

    Foot Control Arrangements

    Angle and Dimensions Measurement

    Requirement of Temporary Cabin

    Vehicle Preparations



    Instruments Calibration

    Turning Circle Test

    Steering Effort

    Cooling Performance

    Brake Test

    Range Test

    Energy Consumption Test

    Maximum Speed

    Acceleration Test

    Horn Test

    Safety Glass Test

    Windscreen Test

    Rear View Mirror Test

    Hinges and Latches Test

    Demist and Defrost Test

    Field of Vision Test

    Powertrain Component Test – Motor Power

    Max 30 minutes power

    Battery Safety Criteria


    Hybrid Vehicle Test – M and N Category

    Hybrid Retro fitment Kit

    Electric Kit for Conversion

    AC Charging

    DC Charging

    Admission Details

    Candidates can apply to this EV Design, Testing and Crash Worthy certification program in 3 steps. Selected candidates receive an offer of admission, which is accepted by admission fee payment.

    STEP 1

    EV Course-47

    Submit Application

    Tell us about yourself and why you want to do a Executive PG certification

    STEP 2

    EV Course-48

    Application Review

    An admission panel will shortlist candidates based on their application

    STEP 3

    EV Course-49


    Selected candidates can start the Executive PG program within
    1-2 weeks

    Admission Fee & Financing

    The admission fee for this Executive PG Program in EV Design, Testing and Crash Worthy is ₹ 99,999 (Incl. taxes). This fee covers applicable program charges and NSDC Certification.

    Financing Options

    We are dedicated to making our programs accessible. We are committed to helping you find a way to budget for this program and offer a variety of financing options to make it more economical.

    No Cost EMI

    We have partnered with the following financing
    companies to provide competitive finance options
    at 0% interest rate with no hidden costs.

    Financing as low as

    ₹ 5,555/month*

    Other Financing Options

    We provide the following options for one-time payment

    EV Course-53


    EV Course-54


    EV Course-55


    Total Admission Fees

    ₹ 99,999

    (Incl. taxes)

    ISIEINDIA Alumni